FUEL SENDER GAUGE ASSEMBLY > REMOVAL

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1. DISCONNECT FUEL TANK WIRE


    A199504

  1. Peel back the floor carpet under the front left seat, disconnect the fuel tank wire connector, and pass the grommet through the floor.



2. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    A199505

  1. Remove the 2 clips and 4 nuts.

  1. Disengage the claw and remove the No. 1 fuel tank protector.



3. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    A199510

  1. Separate the No. 1 charcoal canister outlet hose.



4. DISCONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY


    A199563E01

  1. Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the breather tube.

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



    A199564E01

  1. Insert a screwdriver with its tip wrapped in protective tape in the quick connector cutout as shown in the illustration, push the quick connector lock forward, and disconnect the inlet tube.

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



5. DRAIN FUEL

  1. Drain the fuel from the inlet tube installation position.



6. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    A202874E01

  1. Release the checker as shown in the illustration.

  1. Pinch the retainer to release it as shown in the illustration, and then disconnect the fuel tank main tube.

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.



7. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY


    A202876

  1. Disconnect the fuel return tube assembly.



8. REMOVE FUEL TANK ASSEMBLY


    A202990

  1. Using an engine lifter, support the fuel tank.



    A199515

  1. Remove the 4 bolts and the fuel tank.

    NOTICE:
    Make sure that the fuel tank does not fall.



9. DISCONNECT FUEL TANK WIRE


    A202997

  1. Disconnect the fuel tank wire connector from the fuel tank vent tube assembly.



10. REMOVE NO. 1 CHARCOAL CANISTER OUTLET HOSE


    A202884

  1. Remove the No. 1 charcoal canister outlet hose from the fuel tank vent tube assembly.

  1. Disengage the clamp and remove the No. 1 charcoal canister outlet hose.



11. SEPARATE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    A202998E01

  1. Remove the No. 2 fuel tank cushion.

  1. Release the retainer as shown in the illustration and disconnect the No. 1 fuel evaporation tube from the fuel tank vent tube assembly.

    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.

  1. Disengage the clamp and separate the No. 1 fuel evaporation tube from the fuel tank vent tube assembly.



12. REMOVE FUEL PUMP GAUGE RETAINER


    A202887E01

  1. Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    HINT:
    Align the ribs of the fuel pump gauge retainer with the tips of SST.



    A202888E01

  1. Using SST, loosen the fuel pump gauge retainer.

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    NOTICE:
    Do not use any tools other than SST.

    HINT:
    Align the ribs of the fuel pump gauge retainer with the tips of SST.

  1. Remove the fuel pump gauge retainer while holding the fuel tank vent tube assembly by hand.



13. REMOVE FUEL TANK VENT TUBE ASSEMBLY


A203002

NOTICE:
Do not disconnect the tube shown in the illustration.



    A203003E01

  1. Rotate the fuel tank vent tube assembly toward the inside of the tank, and remove it in the opposite direction to the arrows for insertion of the fuel tank sender gauge.
    Text in Illustration 
    *1
    		Arrows

    NOTICE:
    Do not bend the sender gauge arm.



    A203004

  1. Disengage the 2 claws of the fuel tank vent tube, disconnect the fuel tank vent tube, and remove the fuel tank vent tube assembly.



14. REMOVE FUEL TANK SUCTION TUBE GASKET


    A199533

  1. Remove the gasket from the fuel tank.